The Human-in-the-Loop IIoT Platform

Your machines.
Fully visible.
Right now.

FactoryAssist.ai translates complex machine telemetry into real-time, actionable insight for your shop floor — connecting every CNC and streaming live OEE, fault detection, and predictive scores to everyone from operator to MD. We don't automate your team out. We give them superpowers.

Book a free demo Explore modules
LIVE
Fleet OEE
91.4%
Availability × Performance × Quality
LIVE
Availability
98.3%
Unplanned downtime excluded
LIVE
Active Fault
1
Haas VF2 — AXIS OVL
LIVE
Avg Failure Risk
12%
ML model across fleet
Works with CNC controllers & PLCs from
FANUC
SIEMENS
HAAS
MITSUBISHI
MAZAK
DMG MORI
BFW
Jyoti
OKUMA
+ any PLC / controller
Supports every major CNC controller and PLC — MTConnect, OPC-UA, FOCAS2, or Modbus, out of the box.
Our Philosophy

AI shouldn't replace the machinist.
It should give them superpowers.

We bridge the gap between machine controllers and human decision-makers — reducing unplanned downtime by delivering the right data, to the right engineer, at the right moment.

FactoryAssist.ai is the human-in-the-loop IIoT platform that translates complex machine telemetry into real-time, actionable insight for the factory floor.
01
The Blind Spot
Data trapped, teams in the dark
Every factory floor is overflowing with data — CNCs and PLCs constantly streaming telemetry, error codes, and cycle times. But it's trapped inside machine controllers and rigid database schemas. When a machine drifts out of tolerance, operators find out only after the scrap parts are made or the line goes down.
02
The Automation Trap
Total automation breaks on the floor
The industry's knee-jerk reaction is to promise "total automation" — software that fully controls the line. But experienced plant managers know the truth: it breaks down the moment a physical variable changes, and it alienates the skilled workforce, leading to abandonment and missed targets.
03
The FactoryAssist.ai Way
Data brought to the human
We don't automate the human out — we bring the data to them. FactoryAssist.ai ingests real-time machine data, analyzes it with specialized models, and delivers clear, proactive alerts directly to your operators and maintenance team, guiding them to prevent downtime before it happens.
Built around the human-in-the-loop workflow
Every feature maps machine data to a human action — never one without the other.
Telemetry Translation
The machine data
Ingests complex PLC/CNC data streams.
The human action
A clean, visual live timeline operators understand at a glance.
Proactive Assistance
The machine data
AI detects subtle heat anomalies or cycle deviations.
The human action
Pushes an alert with a checklist — e.g. "Spindle 3 thermal deviation detected. Inspect cooling lines."
Root-Cause Ingestion
The machine data
Tracks micro-stops and repetitive error logs.
The human action
Operators add field context, merging human intuition with machine telemetry to refine the model.
You aren't buying a disruptive overhaul that requires rewriting your automation layer. FactoryAssist.ai is a lightweight, supportive companion layer that immediately boosts asset productivity and makes your existing team significantly more efficient.
The problem

What's costing you uptime today

Every plant manager knows these. Most have learned to live with them. FactoryAssist.ai eliminates them.

01
You find out about breakdowns after they happen
The machine stopped. Production missed its target. The first you heard was when the operator called. By then the damage is done — lost time, delayed shipments, scrambling for parts.
FactoryAssist.ai alerts in real time
02
OEE is a spreadsheet that's always out of date
Your team spends hours every week manually logging production data and calculating availability. Numbers are stale before they reach your desk. Decisions get made on gut feel.
Live OEE every second
03
Every machine brand is a separate island
Haas, Fanuc, Siemens, Mazak — each with its own software, its own format. A single view across your floor feels impossible without a six-figure SCADA project.
One platform, every brand
Platform Modules

Built around how your team actually works

Each person in your factory sees a view built for their function — not a generic dashboard full of noise. Scroll to explore each one.

Module 01 · Operations
Operations
Production
Quality
Maintenance
IT / Connectivity
Operations
The complete picture for operations managers and plant heads. Every KPI, every machine, every shift — in one view scoped to your hierarchy level.
Live Fleet Overview
OEE, Availability, Performance, Quality — rolling live across your entire scope
Historical Reports
Shift, day, week, month — OEE waterfall and per-machine breakdown
Alarm Management
ML-scored alerts with severity levels — know what needs attention now
Operations Dashboard — Live
Fleet OEE
91.4%
Availability
98.2%
Performance
93.1%
Quality
95.3%
Machines active4 / 5
Active alarms1 warning
Production
For production supervisors and analytics teams. Focus on output, cycle times, and shift targets — not machine internals.
Parts Counter
Live good/scrap/rework counts per machine, per shift, per line
Shift Targets
Target vs actual production — visual progress through the shift
Shift Handover Report
Auto-generated shift summary card with OEE, downtime, and production
Production — Shift 1 Progress
Parts Produced247
Good Parts234
Scrap8
Rework5
Shift TargetOn Track
Cycle Time Avg4.2 min
Quality
For QA engineers and quality managers. See rejection rates, defect trends, and first-pass yield — per machine, per shift, per line.
First-Pass Yield
Good / (Good + Scrap + Rework) — strict OEE quality formula, no greenwashing
Defect Trend
Scrap and rework rates over time — spot quality degradation before it escalates
Per-Machine Breakdown
Which machine is producing the most rejects — isolate the source
Quality Dashboard
Fleet Quality (FPY)94.7%
Haas VF2 — Scrap Rate3.2%
Fanuc RoboDrill1.1%
Mazak Integrex0.8%
Rework this shift5 parts
Quality trendStable
Maintenance
For mechanics and maintenance engineers. Fault log with full lifecycle, ML predictive scores, and scheduled maintenance calendar — all in one place.
Fault Log
Auto-detected faults with OPEN → CLEARED → RESOLVED workflow and downtime tracking
ML Predictive Scores
Failure risk %, anomaly score, and tool wear — updated every second
Maintenance Calendar
Scheduled maintenance windows excluded from OEE — plan without penalty
Maintenance View
Haas VF2 — AXIS OVLOPEN 6m
Fanuc — Failure Risk28%
Mazak — Tool Wear41%
Next scheduled maint.Tomorrow 8am
MTTR this week14 min
Faults this shift1
IT / Connectivity
For IT and OT engineers. Real-time connectivity status, data health, protocol info — and instant alerts when a machine drops off the network.
Live Connection Status
Per-machine: Live / Degraded / No Data — with data age and buffer size
⏱
Data Gap Alerts
30-second gap triggers an in-app alert. 1-hour gap sends an email to IT
Protocol Dashboard
Protocol type, endpoint IP:port, poll success rate per machine
IT Health — Machine Connectivity
Haas VF2 — MTConnectLive · 0.8s
Fanuc — FOCAS2Live · 1.1s
Mazak — MTConnectLive · 0.9s
Jyoti — OPC-UADegraded
Widma — OPC-UALive · 1.0s
Data gap alertsNone active
How it works

From installation to live data
in one shift

01
Connect your machines
Run the setup wizard. Enter each machine's IP and select its protocol — MTConnect, OPC-UA, or FOCAS2. FactoryAssist.ai auto-discovers tags. No manual schema work.
30 minutes
02
Data flows every second
Every second, FactoryAssist.ai polls each machine, scores the reading through 3 ML models, writes to the database, and pushes live data straight to the dashboard — instantly.
Automatic
03
Your team gets their view
Open a browser. Sign in. Each person sees their function's dashboard scoped to their hierarchy level. Operator sees their machine. MD sees everything. Same URL for all.
Instant
Compatibility

Works with the machines
you already have

Every major CNC protocol supported out of the box. No middleware, no per-brand license.

FANUC
SIEMENS
HAAS
MITSUBISHI
MAZAK
BFW
Jyoti
DMG MORI
OKUMA
+ more
No slideware, no simulated demo

See it live on your own machines

We connect FactoryAssist.ai to your actual CNC fleet and show you real OEE, in real time, in a single visit.

Book a free demo
Built for everyone on your floor

One platform, every role

FactoryAssist.ai shows each person exactly what their job needs — nothing more, nothing less.

MD / Director / Management
Full visibility
See OEE, production, quality, and connectivity for the entire enterprise. Compare plants, track trends, make decisions based on real data.
All KPIsAll plantsReportsUser management
Plant Manager / Operations
Plant-level control
Full dashboard for their plant. Live OEE, shift reports, fault log, maintenance calendar, and alarm management — scoped to what they own.
Live OEEFault logCalendarReports
Production Supervisor
Output focused
Parts produced, shift targets, cycle times — no machine internals, no fault codes. Just the numbers they need to keep production on track.
Parts countShift targetOEE
Quality Engineer
Quality focused
First-pass yield, scrap rates, rework trends. Identify which machine is producing defects before the batch is complete.
Scrap %Rework %FPY trend
Maintenance Mechanic
Maintenance focused
Fault log with acknowledge workflow, ML failure risk scores, tool wear predictions, and scheduled maintenance windows. No OEE, no production numbers — just what matters for the job.
Fault logML scoresCalendar
IT / OT Engineer
Connectivity focused
Live connectivity status, data age, protocol type, and endpoint per machine. Data gap alerts at 30 seconds in-app and 1 hour via email. No production data visible.
Connection statusData healthAlerts
"
Most IIoT platforms show you dashboards. FactoryAssist.ai shows you what's happening on your floor right now — and flags what's about to go wrong before it does.
FactoryAssist.ai · Built for the Indian manufacturing floor
Get in touch

See it on your machines

We'll bring FactoryAssist.ai to your floor, connect it to your machines, and show you live OEE in a single visit. No pitch — just your data on your screen.

On-site demo
We come to you. Connect to your actual machines and show live OEE in real time. Anywhere in India.
Virtual demo
30-minute call with a live FactoryAssist.ai instance so you can explore every module.
Product brochure
Technical spec sheet and feature list. We'll send it within the hour.
Message received. We'll reply within 4 working hours.