Manufacturing Execution System

Your shop floor.
Fully connected.
Start to finish.

FactoryAssist.ai MES runs your entire shop floor from one system — work orders, scheduling, quality, maintenance, and full traceability, connected end to end from planning to finished goods.

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LIVE
On-Time Delivery
94.2%
Completed-on-time ÷ (completed + overdue)
LIVE
QC Pass Rate
97.8%
Across all inspection results
LIVE
Labour Efficiency
88.6%
Actual vs planned hours
LIVE
Open NCRs
3
Across all active work orders
Platform Modules

Everything the shop floor needs, in one system

From the moment a work order is created to the moment a finished part ships — every step, every record, every signature. Scroll to explore each module.

Module 01 · Planning
Planning
Shop Floor
Labour
Stores
Quality
Maintenance
Traceability
Analytics & Reports
Dashboard
Planning
Create and release work orders with automatic routing — operations populate from the routing sheet the moment a part is selected. Schedule across every machine and bay with a live, drag-and-drop Gantt.
Work Order Management
Create, release, hold, cancel, close — with Low / Medium / High / Critical priority
Interactive Job Schedule
Drag-and-drop Gantt across machines and bays, with clash detection and slot locking
Routing Sheets
Operation sequences, work centres, setup & cycle times, inspection flags per part
Job Schedule — This Week
WO-2841 · Haas VF2On Track
WO-2842 · Mazak IntegrexClash Detected
WO-2843 · Fanuc RoboDrillScheduled
Priority: Critical2 WOs
Open WOs this week18
Routing auto-loaded100%
Shop Floor
Operators see exactly what's dispatched to them, from a tablet, with one-tap clock in/out. Supervisors get a live board of every machine and every job, updated in real time.
My Jobs
Operator tablet view — dispatched jobs with simple clock in/out
Live Floor
Real-time board showing which machine is running which job, right now
Dispatch Management
Acknowledge, start, and complete jobs straight from the floor
Live Floor — Bay A
Haas VF2Running WO-2841
Fanuc RoboDrillRunning WO-2839
Mazak IntegrexSetup
Widma VMCIdle
Jobs dispatched today27
Acknowledged & started24
Labour
Every minute an operator spends is tracked automatically — production, setup, idle, or rework — so you always know actual vs planned time, per operator, per operation.
Timesheets
Full clock in/out tracking per operator, per operation, with activity type
Attendance
Daily attendance records per operator, with shift tracking
Labour Efficiency
Actual vs planned time, rolled up per work order and per operator
Labour — Today
Production6.4 hrs
Setup1.1 hrs
Idle0.3 hrs
Rework0.2 hrs
Operators clocked in14 / 15
Efficiency (actual vs planned)88.6%
Stores
Material lots are tracked from receipt to consumption — with expiry, supplier reference, and a full audit trail. Know exactly what's on hand, and what's already reserved.
Material Lots
Receive, quarantine, issue — with supplier reference and expiry tracking
Transactions
Issue to WO, return, transfer, scrap — every movement fully audited
Finished Goods
Book completed parts with serial numbers, linked to quality status
Stock on Hand
EN8 Round Bar — 40mmAvailable: 340 kg
Reserved for WOs120 kg
Lot #L-2291Quarantined
Lot #L-2288Released
FG booked today86 pcs
Quality
Define inspection plans per item, capture results down to the serial number, and run a full NCR workflow — from Open to Closed — with certificates issued straight against the work order.
Inspection Plans & Results
Checkpoints, tolerances, sampling — PASS / FAIL / CONDITIONAL per serial number
NCR Workflow
Open → Under Review → Disposition → Rework / Accept / Scrap → Closed
Certificates of Conformance
COC, Material Test, and First Article certificates against any WO
QC Dashboard
Fleet Pass Rate97.8%
NCR-114 · Bore oversizeUnder Review
NCR-113 · Surface finishOpen
Open NCRs3
COCs issued this week12
Maintenance
Corrective work orders raise themselves — manually, or automatically from an IIoT alarm. Preventive schedules run on calendar or meter, and reliability is tracked with MTBF / MTTR on every machine.
Corrective & Preventive WOs
Manual or IIoT alarm-triggered corrective WOs, plus calendar / meter-based PM
Fault Code Library
Categorised by machine brand and fault category, for fast diagnosis
MTBF / MTTR & Spares
Per-machine reliability analysis, plus a spares catalogue with reorder alerts
Maintenance — This Month
Haas VF2 — MTBF212 hrs
Fanuc RoboDrill — MTTR38 min
PM-0231 · Mazak IntegrexDue Tomorrow
Auto-created from IIoT alarmCM-0119
Spares below reorder point2 items
Traceability
Full genealogy on every part — materials, operators, machines, and inspection results, all on one timeline. Enter a lot or a serial number, and see its complete history in seconds.
WO Trace
Full genealogy for any work order — materials, operators, machines, timeline
Lot Impact
Enter a raw material lot, see every WO and part made from it — instant recall scope
Part Trace & Event Log
Complete manufacturing history per serial number, plus a searchable audit trail
Lot Impact — L-2291
Work orders affected6 WOs
Parts made from this lot214 pcs
Serial #SN-88291Traced
Recall scopeContained
Event log entries today312
Analytics & Reports
A traffic-light view across every open work order — cycle time, labour efficiency, quality, and NCRs — so bottlenecks are visible before they become late deliveries.
Bottleneck Analysis
Traffic-light table across all WOs — drill into any one for a per-operation breakdown
Management Summary
OTD%, QC pass rate, labour efficiency, and open NCRs — one executive view
Output, Utilisation & Trends
Production output, machine utilisation, and weekly quality trend lines
Bottleneck Analysis
WO-2841 · Cycle timeOn target
WO-2839 · Labour efficiencyBehind plan
WO-2836 · Quality pass rateBelow target
On-Time Delivery94.2%
WOs flagged this week4
Dashboard
One home screen, four views — Overview, Production, Quality, and Maintenance — with the KPI cards and charts each role actually needs, updated as the shift runs.
Four-Tab Overview
Overview, Production, Quality, and Maintenance — one home screen for everything
KPI Cards
WO created/completed, OTD%, overdue WOs, QC pass rate, labour efficiency, MTBF
Charts
Output by item, OTD trend, machine utilisation, pass rate trend, NCR severity
Overview — Today
WO Created31
WO Completed27
Overdue WOs2
QC Pass Rate97.8%
Machine MTBF (avg)204 hrs
Built for every role

One system, every function on the floor

Nine role types, each scoped to exactly what their job needs — with a full permissions matrix per role.

Production Manager
Full visibility
Management summary, bottleneck analysis, and every KPI across the plant — OTD, quality, labour efficiency, open NCRs.
All WOsAnalyticsReports
Planner
Scheduling focused
Creates and releases work orders, builds routing sheets, and manages the Gantt schedule across machines and bays.
WO creationGanttRouting
Supervisor
Shift focused
Live Floor status, dispatch management, and labour tracking for their shift — acknowledge, start, and close jobs.
Live FloorDispatchAttendance
Operator
Job focused
My Jobs view on their tablet — dispatched work with simple clock in/out. Nothing more, nothing less.
My JobsClock in/out
QC Engineer
Quality focused
Submits inspection results, raises and dispositions NCRs, and issues certificates of conformance.
InspectionsNCRsCOC
Store Keeper
Materials focused
Receives and issues material lots, manages stock on hand, and books finished goods with serial numbers.
Material lotsStockFG booking
Maintenance Tech
Maintenance focused
Works corrective and preventive maintenance orders, logs fault codes, and manages spare parts.
Maint. WOsFault codesSpares
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Most MES platforms give you forms to fill in. FactoryAssist.ai MES gives you one connected system — from work order to finished goods, with full traceability at every step.
FactoryAssist.ai · Built for the Indian manufacturing floor
No slideware, no simulated demo

See it live on your own floor

We'll walk your process — work order to finished part — and show you exactly how it runs in FactoryAssist.ai MES.

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See it on your floor

We'll walk through your process — planning, shop floor, quality, maintenance — and show you exactly how it runs in FactoryAssist.ai MES. No pitch — just your process on our screen.

On-site demo
We come to you and walk your actual shop floor process end to end. Anywhere in India.
Virtual demo
30-minute call with a live FactoryAssist.ai MES instance so you can explore every module.
Product brochure
Full feature list and module breakdown. We'll send it within the hour.
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